Our Director of IoT Solutions, Ed Porter, shares his insights exploring how IoT and AI-powered demand forecasting are revolutionising how food retailers manage fresh produce...
With an estimated 1.05 billion tonnes of food wasted globally each year, improving storage methods for perishable items has become a critical priority to help meet sustainability goals. Maintaining the integrity of temperature-sensitive products is a complex challenge requiring an in-depth understanding of each product’s unique temperature profile, as well as continuous monitoring and precise control of refrigeration performance.
The integration of the Internet of Things (IoT) into food retail has revolutionised the way fresh produce is managed. Today’s IoT solutions provide retailers with powerful tools to optimise operations, reduce food waste, and improve overall efficiency. By seamlessly integrating with existing infrastructure, IoT systems can analyse vast amounts of data across store assets, including refrigeration, lighting, heating, ventilation, and air conditioning (HVAC) systems. This continuous monitoring offers unparalleled visibility into operations and can enable proactive interventions that improve food safety and quality.
Strengthening cold chain monitoring
Advanced IoT technology plays a crucial role in ensuring refrigeration assets maintain optimal settings. When deployed as a digital layer over existing infrastructure, IoT solutions collect previously untapped data from refrigeration units, driving automation to maintain the correct settings for each product.
This can materialise in several ways. For example, rather than cooling all chilled products to the minimum temperature required for the most susceptible item (such as meat), IoT-driven automation ensures that each refrigeration unit operates at the ideal temperature for its specific contents. This targeted approach not only enhances food quality and extends shelf life but also increases energy efficiency, leading to substantial cost savings for the retailer.
A key advantage of incorporating an IoT software layer is the ability to provide real-time, contextualised information regarding a machine’s health, performance, and setup. IoT technology, when paired with food retailers’ technology, can identify the specific contents of each refrigeration unit. This allows for the automatic detection of items stored in sub-optimal conditions or nearing expiration, enabling timely corrective actions that help reduce waste and maintain food quality.
Preventing spoilage
IoT’s real-time monitoring capabilities are instrumental in preventing food spoilage caused by mishandling or improper storage. By continuously retrieving and analysing vital machine data, IoT software can detect anomalies and immediately apply remedial actions. For instance, if an unexpected temperature fluctuation occurs, the system can automatically trigger responses such as alerting a refrigeration engineer with prioritised fault details or dynamically adjusting machine settings based on the specific produce stored inside.
These automated interventions enhance operational efficiency, enabling retailers to address issues proactively and prevent machine breakdowns that could result in significant stock loss.
AI-powered demand forecasting
The fast-moving nature of the food industry often leads to misalignment between supply and demand, resulting in substantial food and financial waste. To address this issue, businesses across the supply chain must collaborate to improve efficiencies, increase productivity, and reduce waste. The integration of IoT, AI, and blockchain technology is key to achieving this goal.
IoT combined with AI-powered demand forecasting helps retailers align inventory levels with real-time consumer demand. AI analyses sales trends, seasonal fluctuations, and external factors such as weather patterns to predict which products will be in demand and when. By integrating IoT analytics, food retailers gain deeper insights into consumer buying patterns, which enables them to optimise inventory management.
Blockchain-powered tracking provides live updates on individual ingredients, including their location and temperature data. This ensures that food products are sold at peak freshness, minimising spoilage and waste. AI-driven insights further enhance this process by predicting spoilage risks and refining purchasing decisions, preventing unnecessary stock accumulation and wastage.
Powering data-driven decisions
As food retailers strive to meet ambitious sustainability targets, IoT technology offers a transformative solution for both reducing waste and tracking progress toward these goals. Government regulations and consumer demand for sustainable practices have increased pressure on retailers to improve their environmental impact.
IoT software provides real-time, detailed data on waste and energy reductions, enabling retailers to track and report their sustainability initiatives effectively. By leveraging IoT analytics, businesses can monitor asset performance, inventory levels, and waste patterns while assessing improvements over time. This data can be compiled into comprehensive reports that measure progress and ensure compliance with waste reduction targets.
Championing customer engagement
Beyond internal benefits, IoT-driven transparency strengthens consumer trust and enhances brand reputation. Consumers are increasingly conscious of sustainability and food retailers that proactively establish end-to-end traceability will be better positioned to meet evolving customer expectations. Providing clear data on ingredient provenance, handling conditions, and expiration timelines reinforces trust and encourages customer loyalty.
While many food retailers already use IoT to optimise machine performance and operational efficiency, there is great potential in using the technology to improve customer communication. By integrating IoT data with online shopping apps and in-store tracking, retailers can personalise push notifications and marketing messages based on consumer behaviour.
The ability to track and trace products down to the second allows food retailers to verify sourcing, handling conditions, and expiration timelines, ensuring absolute transparency in food safety. Consumers are increasingly interested in product provenance, sustainability credentials, and having access to real-time ‘farm to pack’ information. This fosters confidence and trust, ultimately boosting brand loyalty.
IoT solutions could inform customers about real-time markdowns and special offers on near-expiration products through mobile apps, smart shelf labels, or connected shopping trolleys. This would not only help reduce food waste but also provide consumers with cost-saving opportunities. While this application of IoT is not yet mainstream, its success would rely on retailers implementing appropriate data consent and privacy policies to ensure consumer trust.
The future applications of IoT
IoT’s role in food retail will become even more critical in the years ahead. From optimising refrigeration and preventing spoilage, to enhancing demand forecasting and improving customer engagement, IoT solutions are set to drive significant advancements in operational efficiency and sustainability.
Retailers that embrace IoT’s potential will not only achieve better food safety and quality but also gain a competitive edge in the market. By harnessing the power of IoT, the industry can move towards a more sustainable and efficient future, reducing waste and delivering fresher, higher-quality produce to consumers.